Cold Food Storage Equipment for your Warehouse (2023 Trends)

On the market of Cold Food Storage Equipment for warehouse, several industrial equipment has got fundamental importance. Cold storage facilities are meant for handling frozen and/or refrigerated food products in a proper way to maintain proper conservation.

Some of the innovative cold food storage equipment solutions that we will discuss in this article have got a significant impact on business processes.

cold food storage equipment
cold food storage equipment

Here are a few cold storage equipment 

Selecting the right devices capable of removing or inserting the freezer spacers can ensure that products will be kept at a certain desired temperature during your handling process while also increasing productivity.

1. The Original Portable Pallet Inverter

Since pallets are always an integral part of all these Cold Storage Frozen Food warehouses, it is no surprise therefore those pallet retrievers will be on the list as one piece of equipment that you just cannot ignore.

Such equipment can help you to combine loads, remove freezer spacers, and safely exchange your pallets. This portable pallet inverter is an advanced cold food storage equipment 

They are perfect for application on products that are frozen or temperature cautious like meat, poultry, seafood, vegetables, and more.

How this portable pallet inverter works?

When the clamp will be released from the top of the load then it will allow your product to glide away from your pallet or load table to enable quick, safe, and simple pallet transfer, replacement, or freezer blasting slat removal. Model designs may vary, but many of them may use a combination of components that can rotate stacks of products and pallets for making storage adjustments fast and easy.

Why is a versatile cold storage equipment?

They can also adjust based on the stack that you want to move. Then, they can slide below the stack and also above it and will tilt it back until you reach easily the pallets, freezer spacers, or products to make proper adjustments in the storage as needed.

Manual labour vs automatic machine

The alternatives to such cold food storage equipment are manual labor or using forklifts for which they are not designed. Both of these methods may take a much longer time and produce an unsafe environment. Upgrading from such a manual labor process can help improve your bottom line because the efficiency of your pallet retriever is something that cannot be matched by human hands.

You will also notice a similar improvement if you upgrade from navigating all these tasks with a forklift. Since there are always some uses for forklifts in all warehouses, this is one job that will be better suited for a pallet retriever.

These cold food storage equipment solutions can offer the most prominent pallet inverter machines loading all different types of shipments right from bags, and drums to boxes, cartons, and tins.

2. Freezer spacers/plastic pallets

These also play a major role in the industry of Cold Storage Frozen Food. Such freezer spacers are meant for minimizing product freeze time and also save on utility costs.

With such spacers, cold air can always move between product layers, resulting in dependable freezing for your complete pallet load.

cold food storage equipment
Cold Food storage equipment pallet tipper

How this cold storage equipement works?

As soon as the products reach a certain temperature, then you can remove the spacers between product stacks. Older pallets are generally made of wood and not plastic. While they may serve the same purpose, however, often plastic freezer spacers are more preferred, particularly for frozen food storage.

Wood is susceptible for rot, mold, and insects, and after a few years may break down and wear out as it is biodegradable. All such are concerns, particularly in the frozen food industry, as food contamination may ruin products and cause profit loss.

3. Stretch wrappers

Stretch wrappers can offer an efficient way to unitize and also secure pallet loads by using plastic film. Stretch wrap also influences the frozen food industry, the rate by which food may thaw and freeze, hence choosing the best wrap for your industry and also the best tool to support your wrap is particularly important.

Cold storage equipment pallet changer

While the exact method of applying plastic wrap may differ based on what type of stretch wrapper you have, these equipment pieces are built for helping you wrap pallet loads quickly and also with additional tension on your plastic wrap, which can protect your food products from theft and damage.

Stretch wrappers may vary a lot in size, starting with portable units that are available to navigate large frozen food warehouses up to large, conveyorized models that can take up over 250 square feet.

How to choose the right Cold food storage equipment?

In order to understand which cold storage equipment is right for your business, our experts will ask you these following questions:

  • How much space do you have
  • Your maximum load sizes
  • Your production speeds.

Several, options are available, offering you the chance to streamline your frozen food logistics. If you are considering a stretch wrapper to be an alternative to hand wrapping, then you are sure to notice a difference in your bottom line. Stretch wrappers can save time on your manual labor and also use at least 30% less film, thus offering you savings on your supplies.

cold food storage equipment

Handling frozen product in cold storage warehouse

The demand for cold storage warehouse is continuously growing where automated 3-dimensional shuttle pallet storage, as well as retrieval systems, have become highly desirable solutions for the movement of pallets and storage in refrigerated and also deep-freeze warehouses. As the demand for chilled and frozen food products is quite high all over the world, it has created the need for more cold storage warehouses.

Custom materials handling Pallet changer Retriever
Pallet-retriever-pushbutton

Discover the study on cold storage warehouses

A study done by the (International Association of Refrigerated Warehouses), shows that between 2014 and 2016, 210 million cubic feet of space of refrigerated area was added to North American warehouses, which represents a 2.3% annualized growth rate.

Another study of IARW in 2016 also revealed that refrigerated space of 1.7 billion cubic feet was added to warehouses from 2014 to 2016, hence the annualized growth rate was 4.2% of a cubic foot. The new offerings for the following food items continue to fuel further growth of a cold storage warehouse:

  • Coin meat
  • Seafood ready meals
  • Dairy
  • Fruits
  • Vegetables
  • Pizza
  • Bakery
  • Desserts
  • Prepared pasta
  • Prepared potato products

Globally, the sector of frozen foods is likely to grow at a compound annual growth rate of 5.2% between 2017 and 2023, as per the analysis conducted by several industry analysts. Also, at the same time, the growth in refrigerated foods is expected to reach 3% during this period.

Cold room warehouse pallet inverter

What a cold storage warehouse is?

A cold storage warehouse is nothing but a building or facility that has been designed to maintain certain special environmental conditions so that a few temperature-sensitive products can remain safe.

If you look at them from the outside, then these warehouses may appear like any other typical warehouse however, internally the cold storage warehouse differs to meet their purpose.

Also, there must be cold storage racks that can facilitate the storage of products like food and medicines that needs a controlled temperature so that it can be guaranteed that the properties of these items are conserved.

Usually, the racks used for storage can be made from stainless steel, which is sufficiently strong enough so that they can function well in cold and freezing environments.

Besides that, they are needed to maximize the warehouse space and also ensure energy efficiency.

cold storage warehouse
cold storage warehouse

Activities of a cold storage warehouse

Essentially, there are 2 main elements for making up basic types of cold storage warehouse:

  • External warehouse
  • Equipment used inside

Also, there is another third integrated option that combines both, where various racks are common to the design of most warehousing.  In the cold storage warehouse, the rack designs are also one of the parts of the structure.

Irrespective of what type of construction the warehouses are made of, all cold storage facilities can play their part to keep their internal space at a controlled temperature constantly.

Broadly, cold storage warehousing falls into 2 categories dictated by the temperature that is needed:

  • The refrigerated controlled temperature ranges from 0 °C to 10 °C.
  • Fully frozen, with a temperature range between -30 °C to 0 °C.

There are different uses for each type of cold storage. A refrigerated storage warehouse is meant for food and aims to maintain the items at an optimum temperature that stops spoilage and also extends their life.

On the other hand, a cold storage warehouse must keep the product at a certain constant and stable temperature to diminish the damage risks.

Requirements and challenges

A few unique challenges need to be addressed to keep the products in cold storage and they are:

  • The human factor – How will people work in sub-zero temperatures?
  • The additional expense is to be incurred for energy to maintain the ambient temperature.
  • How can the constant temperature be controlled, maintained, and monitored?
cold storage warehouse pallet inverter

Working within a cold storage warehouse

There can be a few adverse effects of working within an enclosed environment at low temperatures. There can also be risks associated with human health as well as on the storage and equipment handling itself.

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