When the commodities are insensitive, but not particularly stable, such as with sacks, drums, or overhanging items, pallet changers that tilt and invert are best suited. These machines, known as pallet tippers, can handle a variety of pallet sizes and low-quality pallets with ease.
Pallets can be changed up to 40 times each hour. Two side walls hold the products in place during the tilting procedure. The palletizer then tilts backward by 135⁰. At floor level, each pallet can be simply replaced by tilting it back.
What is a pallet inverter?
It is one of the queries that logisticians get asked the most. If you need to switch out pallets while the process is running, pallet inverters will be required.
Top Industries is one of the well-known companies in the USA that can offer you a suitable pallet flipping machine for your warehouse or production operation.
It is no surprise that often pallet tippers, are also known as pallet tilters across different countries. This is a fantastic description of what they really do, tilt or tip the goods backward to make room for damaged or ineffective pallets.
Pallet inverters, sometimes known as pallet flipper, were among the first pieces of equipment to be exported. Once more, the term is really appropriate because what these pallet inverters actually do is the idea of flipping over merchandise to reach the pallet.
Since the tilting and inverting techniques are similar to one another, they can both be used interchangeably:
- Pallet changers use an inverting method (so they are called pallet inverters)
- Pallet changers use the tilting method, as they tilt the load by a certain angle.
The basic differences between the 2 techniques are that:
Pallet inverters rotate the goods 180⁰. This will mean that the load will be turned upside down. On the other hand, pallet changers will use the tilting method, however, they will turn any loaded pallet backward by an angle of only 92⁰ to 135⁰
Both methods can normally be used for any kind of robust goods, such as:
- Cardboard boxes
They can also be the ideal choice for the pallet changing along with the overhanging load.
Why will you need a certain pallet inverter?
The following are some of the typical applications of these pallet inverters:
Food goods are often stored on wooden pallets, and before they can be kept in production areas or other clean rooms where sanitation is crucial, they must first be transferred to specific plastic pallets.
Pallet inverters efficiently enable the substitution of wooden pallets for plastic pallets.
A lot of dry materials, such as flour or sugar, can be shipped in sizable sacks that could easily tear. If the merchandise at the bottom of the pallet is ripped, it is difficult to remove it without re-stacking the total packet.
When moving or shipping pallets, pallet inverters can turn the stack to make it simple to remove any broken goods and stop a disaster from escalating. A few dry components could pack firmly and the cake if kept in storage for an extended period of time with no movement.
Instead of taking a lot of time to manually flip products, inverter equipment can enable efficient rotation of dry goods.
A few customer applications may need them to alter their product orientation for any further processing. These applications are:
- Steel stamping
- Plastic sheet.
Pallet inverters are often freestanding devices that can stack pallets in any warehouse, transport them into any kind of shipping container, or transfer loads using a revolving frame.
An operator who rides in a vehicle that resembles a forklift can trigger the machinery hydraulically. You may do away with the requirement to manually transfer goods from one pallet to another or manually stack pallets by using the pallet inverter.
Pallet inverters are used by many production organizations today since they can frequently manage loads up to 4,400 pounds i.e., 1,995 kg, which is close to that limit.
They are mostly utilized by food and pharmaceutical processing businesses in their facilities where products must be taken off of specific wooden pallets and then put onto specific sterile plastic or steel pallets in order to meet cleanliness standards.
There are several uses for pallet inverters, for example, they can quickly move different commodities from internal pallets to specific, less expensive pallets that are utilized for shipping goods.
These tools are frequently used to quickly and safely remove loads from any broken pallets as well as straighten goods that have slipped.
Another important factor for why most businesses choose to use a pallet inverter is safety. The potential for enhanced productivity is another factor.
Employees may suffer injuries while turning, lifting, or moving pallets when trying to move merchandise by hand, as well as when pallets shift while the operation is being done.
Pallets may be moved about a warehouse most efficiently with hand trucks or forklifts, but transporting products from one pallet to another might be more challenging and time-consuming.
When pallet inverters were first employed in the 1980s, they were merely a device that turned a loaded pallet. With the development of technology, it became able to remotely control machinery and insert inverters and adjustments into manufacturing processes.
Free-standing variations are available to allow users to move the inverters to different positions inside a warehouse or industrial facility.
Items can be moved from one end of any conveyor line to the other using fully automated pallet inverters, where subsequently they are put on a brand-new pallet.
In addition to the food and pharmaceutical industries, these pallet inverters are also used in other manufacturing areas. Chemical firms employ pallet rotators to guard against contamination from potential cargo leakage onto wooden pallets.
Concrete from a mold can be removed by turning the load. Even bananas piled on pallets can be turned over to hasten to ripen. Basically, everything that is supported by a pallet may be rotated 180⁰ using a pallet inverter.
Top Industries has customized pallet inverters for many different applications. They can also simulate your process in their own works and can give you a live demonstration of the pallet inverters so that you can satisfy yourself.