Product Inversion Automation | Advanced Methods

The product inversion automation process eliminates the manual intervention of exchanging or organizing loaded pallets. Top Industries offer a hands-free inverter that can invert 3300 lbs. to 180° rapidly [50 pallets/hour]. The manufacturer even offers an incorporated larger automation system suitable for large reduction lines.

This stationary pallet inverter allow manufacturers and distributors to tilt or turn heavy merchandise-loaded pallets to exchange with a new one easily. It uses a rotating frame to transport or organize pallets within the warehouse or move them into shipping containers. 

Product Inversion automation primary uses

• Change damaged pallets.
• Straighten slipped loads.
• Access and remove damaged merchandise traced at the bottom of the full load.
• To comply with the cleanliness standards, some processing plants need products to be removed from shipped wooden pallets onto sterilized or steel pallets. 
• Goods from the in-house pallets are transferred to less expensive pallets for overseas shipping [shipping on expensive pallets like customized plastic pallets can increase the production cost because the recipients will never return the pallets]generally, things that rest on pallets and need 180° rotation is possible with pallet inverters. 
• Chemical manufacturers use pallet flippers to avoid contamination from possible leakage of the palletized compounds onto wooden pallets.
• Pallets filled with bananas are rotated to improve the ripening process.
• Cheese makers also use pallet inverters to rotate the cheese to augment its taste. 

A high-volume manufacturer will need to integrate an array of complex equipment designed for automation. It includes chain conveyors and customized load transfer solutions.

A distribution center can eliminate the dependence on pallet jacks and allow automatic pallet exchange and stacking of the system. Small manufacturers can choose a pallet handling system designed to support multiple configurations.

Product inversion automation’s benefits

The pallet handling process is simplified and quickened. Here are some benefits companies are reaping from investing in advanced technology pallet inverters.

Heightened efficiency with product inversion automation

Advanced pallet inverters have versatile designs and features. They can be integrated easily into your current material handling process. The machine is quick in performing laborious lifting, titling, and moving processes repeatedly, even with heavy loads. Such capabilities save time allowing employees to handle other tasks.

Sometimes, the item located at the bottom of the pallet is damaged like a sack of sugar or wheat. Manually the task is challenging, but with product inversion automation, the damaged good is retrieved without the need to unstack and restack the entire load. 

Reduced outlays

Repositioning or rotating heavy loads manually can damage the inventory or injure the employee [cause a strain]. Product inversion automation reduces the hindrances in production and saves money associated with the injured employee and damaged inventory. 

Better safety

As the need to lift or rotate heavy inventory is eliminated the concerns about employee injuries are also lessened. Thus, a safe and healthy working environment is created, which enhances employee morale and productivity.

Versatility

With product inversion automation you can handle more than just a pallet. They can rotate cumbersome, large items challenging to manually invert. It is very useful in product orientation processes like steel stamping, metal casting, etc.

Pallet inverters can even rotate heavy piles of materials like the laminated product, paper boards, or sheets. The entire stack is inverted as a unit load instead of rotating individually, which saves labor and time. 

The initial investment can look costly, but the benefits overshadow the expense. The dollars saved from reducing product damage, streamlining labor costs, and avoiding occupational hazard is the big picture. The pallet inverters pay for themselves. The main aspect is businesses become more efficient and ROI is well authenticated. 

What consider for product inversion automation

Choosing an appropriate pallet inverter is essential to maximize business efficiency and productivity. So, carefully consider the following factors.

• What load sizes does your business handle?

Consider the dimension and weight of loads your operation handle. Add 5” to the largest pallet load for estimation of height range. For loads with the same size and weight, the pallet inverter with a normal height range is sufficient. 

• Do you handle a different variety of loads?

If you handle loads with different dimensions and weights then choose a model with a large clamp range for better accommodation of large and small loads.

• What kind of goods will be inverted?

The product fragility and durability to be moved will influence the inverter type suitable for your operation. If the product type is sensitive, choose an inverter that provides proper clamp pressure settings.

• What is the volume of product to be tilted every day?

The inverter’s usage amount on daily basis will need to be considered. Major distributors or manufacturers choose heavy-duty inverters to maximize speed, fulfill productive demands, and enhance efficiency. If your operations are on a small scale with light loads then a low-duty inverter will be an economical option.

• How much space your facility has to accommodate the inverter?

There are some manually operated models, stand-alone inverters, and in-line systems designed to integrate within automated production lines. 

Resourcefulness of product inversion automation

The highly specialized pallet inverters bring reliability and versatility to your handling and shipping operations. The advanced technology equipment works with speed and finesses as well as removes redundant manual labor.

Moreover, the product inversion automation facilitates maximizing warehouse space usage by clearing damaged load stacks that tend to pile up until staff is free to manually restack them. 

The machine straightens the tilted or poorly stacked loads for better safety. The pallet inverters have help in streamlining handling storage, and shipping operations within sectors like –

• Transport
• Food & beverage
• Printing
• Pharmaceutical
• Warehouses
• Distribution centers
• Construction 
• And more!

The pallet inverter investment is cost-effective because you can efficiently and easily transfer rack pallets, and materials, and lessen product damage. The benefits of pallet inverter applications are massive for businesses aiming to streamline their operations as well as save money. Pallet handling equipment implementation can even help to reduce workplace injuries and product waste. 

Make sure to choose the best product inversion automation for better guidance in choosing an efficient inline pallet changing solution!