How Can You Handle Pallet Safety in The Warehouse

In most warehouses, pallets have become so common, however, practically they remain invisible, yet without pallets, global commerce will run like a car without tires. Tha’s why you need material handling pallets

Pallets serve as a unit load’s main interface. The primary interface of a unit load is a pallet. They protect goods as they pass through the supply chain, take impact from fork trucks, support weight, and deflect pressure.

Pallet inverters are a crucial piece of equipment for companies that depend on handling and shipping goods. Pallets are commonly used, as you are aware, to transfer items across a warehouse. The process can be greatly simplified with an inverter.

The following are 3 varieties of pallet inverters:
• Manual
• Semi-automatic
• Automatic.

Top Industries can help develop such pallet inverters customized to your needs for handling these material handling pallets in the safest possible manner.
For products to arrive at their destination in undamaged condition and also as they were shipped, pallets are the first line of defense.

• Choosing the best quality pallets enable
• A higher product volume per shipment
• Reduce the number of products lost due to damages or contamination
• Prevent worker injury
• Reduce expenses such as fuel costs.

Custom materials handling inline pallet inverter
material handling pallet pallet inverter q-shape inline

Shippers must select a pallet that satisfies the requirements for high stiffness, adequate strength and size, cleanliness, durability, low weight, and low moisture content rather than basing their decision entirely on the pallet’s lowest price.

The National Wood Pallet & Container Association estimates that more than 1.8 billion pallets, out of which 93% are made of wood and are used daily in the United States. 3 billion wooden pallets are in use in Europe.

Pallets and material handling pallets are widely used in the supply chain industry, therefore any modifications to their functionality could have an impact on the entire shipping process.

Pallets are essential, but they can also harm your personnel in a variety of ways. By recognizing the risks associated with pallet handling, you can make your workplace safer for your employees.

But what are the best procedures to adhere to in order to guarantee the lowest risk?

How to make material handling pallets safe?

For all firms, reducing risk in the workplace is of utmost importance. A more productive workforce will result from ensuring that your employees feel safe at work and that injuries are kept to an absolute minimum.

By introducing safety policies and procedures, you may let your staff focus on their task while also making the atmosphere safer. The following steps should be taken by staff members to ensure that they are working in the warehouse safely:

  1. Regular pallet inspection

Regular, efficient, and affordable inspections make it simple to prevent dangers and accidents. Because damaged pallets are unlikely to perform the tasks of a working pallet, using them could result in injury.

You should not use any pallets that have flaws, cracks, or loose nails as a result, the tasks involving pallet handling will be more dangerous.

  1. Wearing the right personal protective equipment

Hands and feet account for the majority of injuries caused by pallets. This is largely because the workers are not wearing the proper footwear, which covers both the hands and feet.

Gloves that safeguard, and ensure the safety of hands and fingers while speeding up work. The majority of safety gloves offer improved grip, allowing workers to do jobs more quickly. Similarly, the right protective footwear guarantees your feet are safe from harm. Strong shoes will shield your feet from falling pallets and from any nails or splinters that may protrude from the surface of the pallets.

  1. Implement safe pallet handling training

Training is crucial, as it is for the majority of occupations. Employees who have received advanced training have the best chance to carry out their duties in the safest and most effective manner possible.

Employees should be aware that lifting with the back is improper while handling pallets or any other heavy objects. Pallets should not be dropped or thrown if at all feasible, to prevent damage.

  1. Be aware of pallet handling details

It is crucial to understand the specifics and guidelines for pallet handling. Avoiding difficulties requires making sure the weight is not excessively heavy, distributed uniformly, and flat. Employees should be aware of when to operate forklifts or pallet jacks.

  1. Well maintained workspace

It is crucial to keep a workspace where pallet handling is involved clean. By following sound housekeeping guidelines, you can reduce the risk level. Furthermore, leftover debris increases the possibility of trip hazards and obstructing jacks or forklifts.

Finding the right pallet solution

Companies must decide what is best for them, and sometimes that means choosing between paying cash upfront for pallets and using a leasing scheme.

Some pallet types can be used for one-way and export transportation, but are not appropriate for rental or leasing pallet pools.

For instance, a certain company’s engineered molded wood pallets are low-priced and built for use in export and one-way shipping. They are not frequently utilized in pallet rental and lease schemes since they cannot be repaired when damaged.

However, they are approved for limited reuse and may be reused numerous times at a very minimal price per trip, particularly when they are utilized in a captive, or closed-loop system by certain businesses that have the ability to recover them and desire to own their pallets.

Because they can contain up to 50 pallets in a 7-foot-high stack and are nestable, these designed wood pallets save the cost of recovery in closed-loop systems by more than 50% compared to any other types of pallets.

Precision pallets

As more automated devices like material handling pallets are integrated into distribution centers and warehouses, consistent pallet size is essential. Wooden pallets’ dimensions can vary slightly, especially if they have been extensively repaired.

Pallets made of plastic, steel, and engineered wood often keep their intended proportions after being manufactured in thousands of units.

In operations that make use of automated guided vehicles (AGV), storage and retrieval systems, and other technologies, sizing is essential. It is important to be consistent on every pallet when using laser eyes and motion detection systems.

Plastic pallets are consistently equal in size, shape, and weight across the supply chain, which enables automation technologies.

Pallets are a considerably better fit than wood for businesses investing in automation or robotics due to the stability of the pallet standard.