Automated Pallet Changer System in Action

Load Transfer System
LTS

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Performance:

45 pallets/hour

 

Capacity:

3,300 lbs

 

Pallet size:

Up to 40″ x 48″

 

Control:

Operated by PLC System

LTS is an automatic pallet exchanger system equipped with two pallet magazines for a continuous cycle, capable of handling up to 45 pallets per hour in a very confined space.

It integrates into existing production lines and is customized for the specific application.

Features at a Glance

Soft neoprene foam padding on the clamps ensures that the product is not damaged during the lateral pressing, providing a secure and gentle handling process.

We customize our systems to meet specific project needs. This includes factors such as conveyor height, existing machinery, the number of pallets to be changed per hour, the implementation area (inbound or outbound), product type, pallet specifications, and other relevant details.

It safely handles both fragile and bulky loads, such as pharmaceutical vials, cans, drums, bottles, boxes, and more. Known for its versatility, it’s one of the most adaptable solutions in our range.

The system features twin pallet magazines—one for stacking the origin pallets and one for dispensing the destination pallet—designed to streamline the pallet infeed and outfeed process for maximum efficiency.

LTS can also be designed to handle loads equipped with a slip sheet beneath them, securely holding the slip sheet in place while keeping the load steady during pallet sliding.

For automatic pallet changers, no operators are required, as the machine performs the entire operation autonomously. This ensures a more efficient and streamlined process, minimizing the need for manual intervention and boosting overall productivity.

pallet handling

How does the pallet changing cycle work?

The pallet changing operation takes place by automatically sliding the pallet from one side to the other, while the product is lifted by a gentle lateral pressure.

The operator places the load inside the machine, initiating the cycle with a push button panel positioned beside the machine.

Subsequently, the side pressers are activated to secure the product while the destination pallet slides underneath it, and the origin pallet is moved into the magazine.

Both pallet magazines are automated and synchronize with the entire machine cycle.

Contact our Experts for Details

Overview of LTS: 

Frequently Asked Questions

It serves as a middle ground between a fully automated pallet exchange line and a fixed pallet changer. With two pallet storage units, it occupies minimal space.

However, if you’re not sure which machine is right for you, don’t worry.

Our product range includes a variety of models, and to identify the best solution for your needs, we begin by analyzing your products, the pallets you use, and most importantly, how many pallet changes you make per hour. With this information, we can quickly recommend the most efficient solution for your specific requirements.

It’s one of our strengths. Our after-sales team is available 24/7.

For both mobile and fixed machines, we always offer an emergency spare parts kit. If additional parts are needed, we have a fully stocked inventory in Davie, Miami, and can ship what’s necessary within a few business days. In the case of a machine needing a repair, we have a team of talented technicians ready to be deployed. For automated solutions, we always schedule routine maintenance after the purchase to ensure everything is running smoothly.

The return is practically immediate from an ergonomic perspective. Just imagine – no more physical strain on operators, no injuries, and the pallet changing process is significantly sped up with automation. 

Top Industries Inc offers the most advanced technologies not only in the USA but worldwide.

Our parent company and Italian manufacturer, Toppy, is the world-leading company for state-of-the-art pallet exchanging solutions. They have a great deal of experience since being established in 1978 and supplying over 20,000 units in more than 147 countries!

Customization and tailoring machine / system is our specialty. When it comes to fully automated lines, we always provide customized solutions for each unique case, as every production flow involves different needs.

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