Load Transfer System | LTS

This load transfer system is one of the most compact & fast automatic pallet exchangers in the world, capable of handling up to 100 pallets per hour. 

load transfer system

Description of load transfer system 

Experience the power of our fully automated load transfer system, designed to optimize efficiency and streamline operations. With the ability to integrate roller conveyors, slip sheet dispensers, pallet stackers, labeling machines, film cutting stations, load centering devices, and advanced solutions, our load transfer system is at the forefront of innovation.

Capable of managing an impressive volume of up to 100 pallets per hour, our automatic pallet exchanger ensures swift and seamless pallet transfers. Leveraging the cutting-edge L.T.S. (Load Transfer System) technology, our system incorporates two high-capacity pallet stackers.

Both the pallet stacker and pallet dispenser boast a generous capacity of 20 pallets. The machinery is seamlessly interconnected by a shuttle moving structure that operates in two directions. Allow us to guide you through the logistic system sequences necessary to facilitate the smooth transfer of loads from one pallet type to another.

At Top Industries, our load transfer system features an automatic pneumatic centering system. The two-side plates, equipped with gentle foam padding, securely hold and stabilize the product at the center of the original pallet, ensuring a safe and controlled pallet exchange.

Thanks to this advanced centering system, the inbound and outbound products remain securely in place during the pallet replacement process, maintaining their position and stability on the pallet.

Discover also Mobile Pallet Changer

If you would like a portable solution, discover our mobile pallet changer “Falcon Wings”, our newly patented pallet changer machine.

Cycle description of load transfer system 

This load transfer system is capable of dealing with different kind of pallets. The pallet changer cycle description below refers only to one way working, from origin GMA pallet to destination CHEP pallet.

The load on origin pallet, that needs to be replaced, is driven by a forklift onto the receiving deck (A) of the Toppy L.T.S. (Load Transfer System)

  1. The bottom platform of the pallet stacker is now positioned in the central receiving deck.
  2. The product on the origin pallet is released by the operator on the receiving deck, in this position the cycle can start as per following.
  3. The two-side plates close on the product stabilizing it during the pallet change cycle.
  4. The GMA platform moves in the pallet stacker direction pushed by the plate in a synchronized run. Meanwhile the pallet dispenser releases a destination CHEP pallet on its bottom platform. The platform with the destination CHEP pallet follows the plate movement in order to position the receiving CHEP pallet under the plate inside the Toppy L.T.S. (Load Transfer System) receiving deck (A).
  5. Now the product is above the receiving deck plate.
  6. Below the receiving deck plate there is the bottom platform of the destination pallet stacker that has driven the empty CHEP pallet in the proper position to receive the load.
  7. The two-side plates open a little, the product is released on the receiving deck plate.
  8. The deck plate runs back allowing the product to gently come down on the receiving CHEP pallet in a soft way. The 2 side-plates close to stabilize and center the product on the destination CHEP pallet. Meantime origin GMA pallet is stacked in the stacker.
  9. Now GMA pallet is replaced by a destination CHEP pallet under the product; the load is ready to be picked up by the forklift. The origin GMA pallet is being stacked in the proper pallet stacker.
  10. The bottom platform of the pallet stacker returns in the initial position on the central receiving deck. The stacker bottom platform returns to the initial position. Toppy L.T.S. (Load Transfer System) is ready for a new pallet change cycl

What is the load transfer?

Load transfer refers to the process of moving goods or a load from one surface, container, or pallet to another. It’s a fundamental concept in logistics and material handling, ensuring efficient and safe product movement and storage.

What are the methods of load transfer?

Methods of load transfer: lateral movement, frontal movement, and lifting from the pallet.

Introducing the Ultimate Load Transfer System

Our cutting-edge Load Transfer System is the ultimate solution to streamline your material handling processes and boost productivity like never before.

This pallet exchanger combines state-of-the-art automation and innovative engineering to provide a seamless and efficient solution for transferring loads between pallets. Say goodbye to the labor-intensive and error-prone manual methods that slow down your operations.

Why choose our Load Transfer System? Here’s why:

Unmatched Speed and Efficiency:
Our Load Transfer System is engineered to handle high volumes of load transfers with exceptional speed and precision. With the capability to manage up to 100 pallets per hour, it significantly reduces downtime and maximizes your operational efficiency.

Advanced Automation Features:
Equipped with advanced automation features, our Load Transfer System ensures a smooth and hassle-free operation. From roller conveyors to slip sheet dispensers and pallet stackers, our system seamlessly integrates different components.

Enhanced Product Safety:
We understand the importance of product safety during load transfers. This pallet exchanger incorporates gentle lateral pressure, ensuring 100% product safety throughout the process. You can have peace of mind knowing that your valuable goods are handled with utmost care.

Versatile and Customizable:
Whether you deal with varying load sizes or have specific requirements, our Load Transfer System is designed to adapt. With its versatility and customization options, it caters to a wide range of load transfer needs, accommodating products of varying heights and weight.