Load Transfer System | LTS

This load transfer system is one of the most compact & fast automatic pallet exchangers in the world, capable of handling up to 100 pallets per hour. 

load transfer system

Description of load transfer system 

Experience the power of our fully automated load transfer system, designed to optimize efficiency and streamline operations. With the ability to integrate roller conveyors, slip sheet dispensers, pallet stackers, labeling machines, film cutting stations, load centering devices, and advanced solutions, our load transfer system is at the forefront of innovation.

Capable of managing an impressive volume of up to 100 pallets per hour, our automatic pallet exchanger ensures swift and seamless pallet transfers. Leveraging the cutting-edge L.T.S. (Load Transfer System) technology, our system incorporates two high-capacity pallet stackers.

Both the pallet stacker and pallet dispenser boast a generous capacity of 20 pallets. The machinery is seamlessly interconnected by a shuttle moving structure that operates in two directions. Allow us to guide you through the logistic system sequences necessary to facilitate the smooth transfer of loads from one pallet type to another.

At Top Industries, our load transfer system features an automatic pneumatic centering system. The two-side plates, equipped with gentle foam padding, securely hold and stabilize the product at the center of the original pallet, ensuring a safe and controlled pallet exchange.

Thanks to this advanced centering system, the inbound and outbound products remain securely in place during the pallet replacement process, maintaining their position and stability on the pallet.

Discover also Mobile Pallet Changer: Versatility at Its Best

If you would like a portable solution, discover our mobile pallet changer “Falcon Wings”, our newly patented pallet changer machine.

Cycle description of load transfer system 

This load transfer system is capable of dealing with different kind of pallets. The pallet changer cycle description below refers only to one way working, from origin GMA pallet to destination CHEP pallet.

The load on origin pallet, that needs to be replaced, is driven by a forklift onto the receiving deck (A) of the Toppy L.T.S. (Load Transfer System)

  1. The bottom platform of the pallet stacker is now positioned in the central receiving deck.
  2. The product on the origin pallet is released by the operator on the receiving deck, in this position the cycle can start as per following.
  3. The two-side plates close on the product stabilizing it during the pallet change cycle.
  4. The GMA platform moves in the pallet stacker direction pushed by the plate in a synchronized run. Meanwhile the pallet dispenser releases a destination CHEP pallet on its bottom platform. The platform with the destination CHEP pallet follows the plate movement in order to position the receiving CHEP pallet under the plate inside the Toppy L.T.S. (Load Transfer System) receiving deck (A).
  5. Now the product is above the receiving deck plate.
  6. Below the receiving deck plate there is the bottom platform of the destination pallet stacker that has driven the empty CHEP pallet in the proper position to receive the load.
  7. The two-side plates open a little, the product is released on the receiving deck plate.
  8. The deck plate runs back allowing the product to gently come down on the receiving CHEP pallet in a soft way. The 2 side-plates close to stabilize and center the product on the destination CHEP pallet. Meantime origin GMA pallet is stacked in the stacker.
  9. Now GMA pallet is replaced by a destination CHEP pallet under the product; the load is ready to be picked up by the forklift. The origin GMA pallet is being stacked in the proper pallet stacker.
  10. The bottom platform of the pallet stacker returns in the initial position on the central receiving deck. The stacker bottom platform returns to the initial position. Toppy L.T.S. (Load Transfer System) is ready for a new pallet change cycl

It could be equipped with roller conveyors, slip sheet dispenser, pallet stackers, labeling machine, film cutting station, load centering device, and many others advanced solutions.

People Also Ask

Load transfer refers to the process of moving goods or a load from one surface, container, or pallet to another. It’s a fundamental concept in logistics and material handling, ensuring efficient and safe product movement and storage.

The concept of load transfer refers to the redistribution of weight or force within a structure or system to ensure stability and proper functioning. It is a fundamental principle in engineering and construction, where the goal is to efficiently distribute loads, such as the weight of a building or a vehicle, to prevent overloading and structural failure. Load transfer mechanisms can vary, including beams, columns, and trusses, and are designed to optimize the load-bearing capacity of a structure, ensuring safety and longevity.

Load transfer methods include forklifts, conveyors, pallet inverters, and manual handling. These techniques are used to move goods between surfaces, containers, or pallets efficiently and safely in various industries and logistics processes.

Load transfer within a building typically involves the use of equipment like cranes, elevators, or conveyor systems to move heavy materials or goods between different levels or areas efficiently and safely.

The system of load transfer in building involves the distribution of weight and forces to maintain structural stability. This is achieved through various structural elements like beams, columns, and foundations, which efficiently carry and transmit loads to the ground. Proper load transfer is crucial for ensuring the safety and integrity of a building, preventing structural failure and collapse.

Introducing the Ultimate Load Transfer System: Revolutionize Your Material Handling Efficiency

Our cutting-edge Load Transfer System is the ultimate solution to streamline your material handling processes and boost productivity like never before.

This pallet exchanger combines state-of-the-art automation and innovative engineering to provide a seamless and efficient solution for transferring loads between pallets. Say goodbye to the labor-intensive and error-prone manual methods that slow down your operations.

Why choose our Load Transfer System? Here’s why:

  1. Unmatched Speed and Efficiency: Our Load Transfer System is engineered to handle high volumes of load transfers with exceptional speed and precision. With the capability to manage up to 100 pallets per hour, it significantly reduces downtime and maximizes your operational efficiency.

  2. Advanced Automation Features: Equipped with advanced automation features, our Load Transfer System ensures a smooth and hassle-free operation. From roller conveyors to slip sheet dispensers and pallet stackers, our system seamlessly integrates various components to optimize your material handling workflow.

  3. Enhanced Product Safety: We understand the importance of product safety during load transfers. This pallet exchanger incorporates gentle lateral pressure, ensuring 100% product safety throughout the process. You can have peace of mind knowing that your valuable goods are handled with utmost care.

  4. Versatile and Customizable: Whether you deal with varying load sizes or have specific requirements, our Load Transfer System is designed to adapt. With its versatility and customization options, it caters to a wide range of load transfer needs, accommodating products of varying heights and supporting a maximum weight of 1,500 kg.

Discover also the Compact Version: The Side Mover

Explore the smaller but equally powerful version of our Load Transfer System: the Side Mover. Designed for warehouses, retail facilities, and shipping centers, Top Industries Inc offers a stand-alone load transfer machine that revolutionizes the way pallets are exchanged.

This compact soltution provides a quick and secure method for pallet exchange, ensuring efficient operations and minimizing workplace accidents. With this stationary version, the risk of pallet upending is significantly reduced, resulting in fewer mishaps and preventing product loss.

load transfer system machine
stationary pallet changer

What can they offer you?

They offer a smooth fluid motion, that causes no interruption to the contents of the pallet. When working with pharmaceuticals, sensitive chemicals, and other delicate materials this is very important. Whether you are looking for a load transfer machine, Top Industries would be your perfect choice. This is the compact solution!