Load Transfer System
“LTS”

This is the most compact and fastest load transfer system in the world capable of exchanging up to 100 pallets per hour. It is a fully automatic system that could be equipped with roller conveyors, slip sheet dispenser, pallet stackers, labeling machine, film cutting station, load centering device, and many others advanced solutions.

Load Transfer System

This load transfer system is capable of managing up to 100 pallet per hour.

Discover our load transfer systems that allows a very quick pallet transfer thanks the L.T.S. system (Load Transfer System). The system includes two pallet stackers.

Both pallet stacker and pallet dispenser have a 20 pallets capacity. The links between machinery is made by a shuttle moving structure running in two direction. Here following we describe the logistic system sequences necessary to transfer a load of boxes/cases from one type of pallet to another.

Top Industries’ load transfer system is equipped of an automatic pneumatic centering system, the two-side plates complete of mousse gently hold the product already centered on the original pallet (stabilizing it) allowing a safe and controlled pallet change.

Thanks to the centering system the inbound and the outbound of the product on pallet will be maintained during the pallet replacement operation.

This load transfer system is capable of dealing with different kind of pallets. The pallet changer cycle description below refers only to one way working, from origin GMA pallet to destination CHEP pallet.

The load on origin pallet, that needs to be replaced, is driven by a forklift onto the receiving deck (A) of the Toppy L.T.S. (Load Transfer System)

  1. The bottom platform of the pallet stacker is now positioned in the central receiving deck.
  2. The product on the origin pallet is released by the operator on the receiving deck, in this position the cycle can start as per following.
  3. The two-side plates close on the product stabilizing it during the pallet change cycle.
  4. The GMA platform moves in the pallet stacker direction pushed by the plate in a synchronized run. Meanwhile the pallet dispenser releases a destination CHEP pallet on its bottom platform. The platform with the destination CHEP pallet follows the plate movement in order to position the receiving CHEP pallet under the plate inside the Toppy L.T.S. (Load Transfer System) receiving deck (A).
  5. Now the product is above the receiving deck plate.
  6. Below the receiving deck plate there is the bottom platform of the destination pallet stacker that has driven the empty CHEP pallet in the proper position to receive the load.
  7. The two-side plates open a little, the product is released on the receiving deck plate.
  8. The deck plate runs back allowing the product to gently come down on the receiving CHEP pallet in a soft way. The 2 side-plates close to stabilize and center the product on the destination CHEP pallet. Meantime origin GMA pallet is stacked in the stacker.
  9. Now GMA pallet is replaced by a destination CHEP pallet under the product; the load is ready to be picked up by the forklift. The origin GMA pallet is being stacked in the proper pallet stacker.
  10. The bottom platform of the pallet stacker returns in the initial position on the central receiving deck. The stacker bottom platform returns to the initial position. Toppy L.T.S. (Load Transfer System) is ready for a new pallet change cycl

Videos

pallet changer inline logistics

We offer fully automatic pallet exchanging stystems customized to your application, capable of managing up to 100 pallet per hour.

INLINE & LOGISTICS
Pallet changer test your products in our warehouse

Test your products with our load transfer system

We would like to show you how our load transfer system handle your type of products.

If you are concerned that your product may not work with our pallet exchangers, Top Industries offers the possibility to test your products directly in our warehouse with the machine of your choosing.

If you are not allowed to send your loads in for testing, Top Industries will use a product with similar or if not exact dimensions and size of your product.

Depending on your performance needs, types of load, and space in the warehouse, Top Industries will select one specific machine out of 50 that best fits your needs.

We are capable of working with any type of products, contact us if you want to get yours tested!

F.A.Q. FREQUENTLY ASKED QUESTIONS

Yes, absolutely, we are able to customize the machines according to the customer’s needs.

This pallet inverter is able to work with many products, boxes, vials, flasks, trays, bottles, packs, big bags, big boxes, barrels, paper barrels, buckets, cans, reels, large containers, paper rolls, plywood, battery etc.

It can operate with any pallet size, from standard to special ones. It is possible to use pallets of many materials (wood , plastic, aluminium, iron, etc.)

By tipping the load at 90 ° or 180 °

They can be loaded and unloaded by forklift or forklift truck.

Even the most fragile products are securely locked by the upper platform in order to safe the product.  The upper platform locks the products with a light pression managed by a shock absorber system and limit-switches that prevent the products to be crushed.

The mobile pallet changers are really versatile systems as they do not need to dedicate a specific area for the operation so can be performed in any production area. The stationary pallet changers partially compensate the use of the transpallet as it allows the transport of the loads inside the dispenser.

Our stationary pallet changer are used by customers who need to change a substantial number of pallets per hour and can’t have a dedicated area dedicated for the pallet change operation.

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