pallet exchanger falcon wings boxes

Mobile Layer Picker
Falcon Wings Splitter

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Performance:

30 pallets/hour

Capacity:

2,645 lbs

Pallet size:

Up to 40″ x 48″

Lifting range:

Up to 51”

The Falcon Wings Splitter is a portable layer lifter that can both separate product layers up to 1,300 mm and exchange pallets.

It uses extendable rails to ensure stability between the product and the pallet. Operation is extremely easy thanks to joystick control, and the machine is powered by a lead-acid battery. Available in both mobile and stationary versions.

Features at a Glance

Smoothly inserted between the base of the product and the pallet, ensuring that the product remains secure during lifting.

Through a manual pressure gauge located on the right side of the machine, it is possible to adjust the pressure as needed.

Soft rubbed padding on the clamps ensures that the product is not damaged during the lateral pressing, providing a secure and gentle handling process.

Smooth and precise operation is possible thanks to the user-friendly controls, allowing operators of all skill levels to be productive with minimal practice.

Equipped with two cameras and dual screens, giving the operator a clear view as the blades are inserted between the base of the product and the pallet.

With an overall width of only 85.9″, Falcon Wings can easily drive through narrow passages while handling pallet-exchanging operation with ease.

Maintenance time is minimized as it is only necessary to grease easily accessible points for the linear guides.

Pallet Exchange & Layer Picking Cycle

The process is carried out by the operator together with the Falcon Wings Splitter.
The operator guides the machine to the load and activates the two side platforms via the control panel located on the machine. These platforms apply lateral pressure to the product and separate the desired layer.

The two side platforms are equipped with padded clamps to prevent product damage during the lateral pressure. The pressure can be adjusted (depending on the type of load) using a manometer on the machine.

The Falcon Wings Splitter is equipped with extendable rails that are inserted between the layers to provide better stability during lifting.

The process concludes when the desired layer (or the entire load in the case of a pallet exchange operation) is placed on the new pallet.

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Installations at our customers’ site

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Frequently Asked Questions

This solution is designed for customers who need to change pallets and simultaneously separate product stacks.

Our product range includes a variety of models, and to identify the best solution for your needs, we begin by analyzing your products, the pallets you use, and most importantly, how many pallet changes you make per hour. With this information, we can quickly recommend the most efficient solution for your specific requirements.

It’s one of our strengths. Our after-sales team is available 24/7.

For both mobile and fixed machines, we always offer an emergency spare parts kit. If additional parts are needed, we have a fully stocked inventory in Davie, Miami, and can ship what’s necessary within a few business days. In the case of a machine needing a repair, we have a team of talented technicians ready to be deployed. For automated solutions, we always schedule routine maintenance after the purchase to ensure everything is running smoothly.

The return is practically immediate from an ergonomic perspective. Just imagine – no more physical strain on operators, no injuries, and the pallet changing process is significantly sped up with automation. 

Top Industries Inc offers the most advanced technologies not only in the USA but worldwide.

Our parent company and Italian manufacturer, Toppy, is the world-leading company for state-of-the-art pallet exchanging solutions. They have a great deal of experience since being established in 1978 and supplying over 20,000 units in more than 147 countries!

Customization and tailoring machine / system is our specialty. When it comes to fully automated lines, we always provide customized solutions for each unique case, as every production flow involves different needs.

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