Pac-Man Automatic Pallet Exchanger System performing fast and safe pallet exchange for heavy industrial loads without manual handling

Automatic Pallet Exchanger
Pac-Man

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Performance:

120 pallets/hour

Capacity:

3,300 lbs

Pallet size:

Up to 48″ x 48″

Configuration:

Full electric technology

Pac-Man it’s the fastest pallet exchanger on the market, handling up to 120 pallets per hour.

lt adapts to a wide variety ot products thanks to automatic variable-angle tilting, controlled by Al­powered vision systems that analyze the product configuration and pallet mosaic.


This solution is ideal for high-production flows and is suitable for food, pharma, logistics, etc.

Features at a Glance

Advanced tilting mechanism allows smooth and controlled load transfer between pallets, ensuring product integrity throughout the process.

Automatically manages different pallet types such as CHEP, GMA, and captive pallets, enabling flexible operations across multiple supply chain standards.

Advanced sensors and intelligent algorithms automatically analyze load configuration and characteristics, dynamically adjusting the tilting angle to ensure optimal stability, safety, and performance during every pallet exchange cycle.

Equipped with sensors to detect load dimensions and positioning, allowing accurate alignment and consistent results during every pallet exchange cycle.

The upper compactor securely holds the load during the tilting phase, preventing shifting or instability and protecting product quality.

Designed to handle loads up to 3,300 lbs, making it suitable for demanding industrial applications and heavy goods handling.

Easily integrates with existing production and logistics lines through standard communication protocols such as I/O signals or Profinet.

Engineered for long-term performance with up to 94% operational uptime, minimizing unexpected downtime and ensuring production continuity.

Operating cycle

Pac-Man Automatic Pallet Exchanger System performing fast and safe pallet exchange for heavy industrial loads without manual handling

1. Load Infeed & Positioning

The load on the captive pallet enters the system and is automatically positioned at the Pac-Man infeed station.

2. Load Stabilization & Clamping

The upper compactor secures the load from the top, while the system locks both pallets in position to ensure maximum stability.

3. Tilting & Pallet Exchange

The system tilts the load up to 180°, allowing the original pallet to be replaced with the destination pallet safely and efficiently.

4. Outfeed & Pallet Management

The load is placed onto the new pallet and conveyed out, while the empty pallet is automatically transferred to the stacker, ready for the next cycle.

F.A.T at our Headquarters

Frequently Asked Questions

To find out if this solution is right for your business, please contact us for more information. Our team will be happy to review your needs and recommend the most suitable solution.

It’s one of our strengths. Our after-sales team is available 24/7.

For both mobile and fixed machines, we always offer an emergency spare parts kit. If additional parts are needed, we have a fully stocked inventory in Davie, Miami, and can ship what’s necessary within a few business days. In the case of a machine needing a repair, we have a team of talented technicians ready to be deployed. For automated solutions, we always schedule routine maintenance after the purchase to ensure everything is running smoothly.

The return is practically immediate from an ergonomic perspective. Just imagine – no more physical strain on operators, no injuries, and the pallet changing process is significantly sped up with automation. 

Top Industries Inc offers the most advanced technologies not only in the USA but worldwide.

Our parent company and Italian manufacturer, Toppy, is the world-leading company for state-of-the-art pallet exchanging solutions. They have a great deal of experience since being established in 1978 and supplying over 20,000 units in more than 147 countries!

Customization and tailoring machine / system is our specialty. When it comes to fully automated lines, we always provide customized solutions for each unique case, as every production flow involves different needs.

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